1. Consultation & Design Confirmation

1.Clarify Usage: Discuss scenarios (surfing, paddling, rescue) with customer service to determine dimensions, weight capacity, and portability.

2.Personalize Design: Provide patterns, logos, or color schemes (AI-assisted design available). Select features like non-slip pads, D-rings, or carrying handles.

3.Material Selection: Core materials (e.g., single/double-layer PVC drop-stitch fabric. Waterproof coatings, wear-resistant layers, etc.

2. Structural Decomposition & Cutting

1.Modular Design: Divide the board into front/mid/rear chambers (patented structure).

2.Customize mid-section width  for balance between rigidity and buoyancy.

3.Precision Cutting: Laser-cut or molded shapes for clean edges. Optional: Wavy edges for head/tail sections (requires post-sanding).

3. Assembly & Sealing

1.Bonding Process: Join sections with PVC connectors for airtight sealing. Heat-sealed or adhesive seams for durability.

2.Accessory Installation: Fit air valves (independent front/rear chambers), D-rings, handles, coated with epoxy paint.

4. Waterproofing & Decoration

 1.Waterproof Layer: Apply waterproof coatings, especially at seams.

 2.Custom Finishes: Silk-screen printing or thermal transfers for graphics.

 3.Optional: Night-glow or gradient effects.

5. Inflation Testing & Quality Check

1. Air Leak Test: Inflate to standard pressure (15-20PSI), monitor for 24 hours.

2.Structural Tests: Simulate load-bearing, folding, and dragging scenarios.

3.Safety Compliance: Buoyancy test (floatation with one chamber deflated).

4. Waterproofing & Decoration6. Packaging & Delivery

 1.Compact Storage: Deflate and pack into a carry bag (70% volume reduction).

 2. Accessories Included: Hand pumps, repair kits, manuals,paddle,leash, fin, backpack

 3.Global Shipping: Real-time tracking for international orders.